Press Release - Thought3D Revolutionizes Filament Management with Drywise v1.5, Featuring an Intelligent Autoloader and Seamless Software Integration

QORMI, MALTA — October 21, 2025 — Thought3D, the material reliability experts and creators of the Magigoo® line of adhesives, today announced a significant upgrade to its pioneering in-line filament drying system. Drywise v1.5 introduces a motorized Autoloader and an Ultimaker Cura plug-in (with other software plug-ins coming up soon), engineered to eliminate key workflow bottlenecks and deliver unprecedented consistency for professional Fused Filament Fabrication (FFF) users.

The three new additions are specialized for automated filament handling, integrated print preparation, and enhanced long-term reliability.

Drywise solves one of the most persistent challenges in FFF 3D printing: moisture absorption in thermoplastic filaments. Hygroscopic materials such as Nylon, PEI (Ultem), TPU, PETG, and PC are prone to absorbing atmospheric moisture, leading to common print failures including stringing, poor surface finish, weak interlayer adhesion, and dimensional inaccuracy.

Unlike conventional batch dryers that heat entire spools for hours, Drywise utilizes a patented in-line drying process. The system actively dries only the segment of filament that is about to be extruded, ensuring that the material reaches the print head in optimal condition. This approach saves significant time, prevents material degradation from repeated heat cycles, and maintains stable 3D printing filament quality throughout the longest and most demanding print jobs.

"Budget dryers offer a partial solution, but their temperature instability and batch-based process fail to meet the demands of industrial applications," said Andrei-Andy Linnas, Co-founder of Thought3D. "Drywise is a purpose-built, sensor-driven system that provides a stable, closed-loop, desiccant-assisted drying environment. It delivers repeatable results with engineering-grade materials, print after print."

Responding to Industry Leaders: What’s New in Drywise v1.5

Based on extensive feedback from industrial partners and early adopters, Drywise v1.5 directly addresses real-world production challenges. Users like Ford Werke GmbH, Briggs Automotive Company (BAC), and Printpool validated the in-line concept's effectiveness but highlighted opportunities for workflow enhancement.

The v1.5 update introduces transformative improvements:

●      Motorized Autoloader: This intelligent push-pull feeder eliminates manual loading and maintains near-zero tension in the filament path. By actively managing the feed, the Autoloader removes drag from heavy or large-format spools (e.g., 3 kg and larger) and prevents stretching in soft, flexible materials. This ensures superior extrusion stability and consistency.

●      Ultimaker Cura Plug-in: To fully automate the print preparation process, the new plug-in integrates Drywise's pre-drying sequence directly into the slicing workflow. The plug-in automatically inserts the necessary G-code to pause the print start until the initial filament segment is conditioned, followed by a purge, before seamlessly commencing the main print. This removes manual timing and operator guesswork, standardizing the process across teams and machines.

●      Enhanced Reliability and Serviceability: Drywise v1.5 features a refined, lower-friction filament path and simplified access to internal components, alongside firmware updates that improve stability and expand the library of pre-tested material profiles.

Industrial Impact and Return on Investment

The enhancements in Drywise v1.5 deliver a clear return on investment by maximizing machine uptime, reducing material waste, and elevating part quality. Service bureaus like Printpool have reported cutting an estimated £2,000–£3,500 in annual filament waste by salvaging moisture-exposed spools. For engineering and manufacturing teams, the primary benefit is the dramatic increase in first-time print success and part-to-part repeatability.

"Our goal with v1.5 was to make perfect filament conditioning an invisible part of the professional workflow," stated Edward Borg, Co-founder of Thought3D. "With the Autoloader and Cura plug-in, operators can simply load the material and press print, confident that the system will manage moisture without intervention. Drywise elevates the reliability of prosumer and professional printers to rival that of high-end industrial systems costing tens of thousands of dollars."

Pricing and Availability

Drywise v1.5 is now shipping. The standard bundle, which includes the new Autoloader add-on, is priced at €1,499 (ex-VAT). The new configuration offers enhanced capability at a lower price point than the previous version and includes comprehensive support.

The Autoloader is also available for individual purchase to allow existing Drywise users to upgrade their systems.

About Thought3D

Thought3D builds practical reliability tools for professional FFF 3D printing. The company’s products, including Magigoo® for first-layer adhesion and Drywise® for in-line moisture control, are designed to ensure repeatable results with engineering filaments on open-material printers. Based in Malta, Thought3D is dedicated to solving the core challenges faced by engineers, designers, and production teams worldwide.

Media Contact

Press Inquiries: andy@thought3d.com

Sales Inquiries: info@drywise.co

Web: https://drywise.co/